Overview:
Centrifugal Spray Dryers are indispensable in modern industrial production, utilizing a centrifugal atomizer for efficient drying of liquid materials. Spray drying, a prevalent process in liquid forming and drying industries, excels in producing powdered and granular products from solutions, emulsions, suspensions, and liquid raw materials. This process is ideal when precise control over particle size distribution, residual moisture, bulk density, and particle shape is required.
Principle:
The centrifugal spray dryer operates as follows: air, filtered and heated, enters the top air distributor of the dryer, spiraling uniformly inside. The feed liquid is pumped from its tank to the centrifugal atomizer, transforming into fine mist droplets. These droplets meet the hot air, rapidly evaporating moisture and drying into the finished product. It is then expelled from the drying tower and cyclone separator, while waste gas is vented via the fan. Users can customize heating modes, dust collection, and removal methods to suit their needs.
Structural Diagram:
Features:
1.Rapid drying is achieved with a significantly increased surface area post-atomization. In the hot air stream, 95% - 98% of moisture evaporates instantly, with drying completed in a mere 5-15 seconds, epitomizing instantaneous drying.
2. The specialized air distributing device minimizes equipment resistance, significantly enhancing the dryer's air handling efficiency.
3. Simplifying the production process, this dryer supports continuous control production. Liquids with a moisture content of 40-90% transform into powder in one swift drying step, reducing the need for crushing and screening, thereby boosting product purity.
4. Ideal for heat-sensitive materials, this dryer executes the drying process rapidly, preserving the color, aroma, and taste of the material, ensuring premium quality.
5. The resulting product boasts excellent dispersibility, fluidity, and solubility. Adjustments in particle size, looseness, and moisture content can be made within specified ranges, providing flexibility to meet diverse requirements.
Scope of Application:
1. Food Industry: Tailoring to the thriving food sector, our product offers unmatched versatility, effectively processing a wide range of items including rich milk powder, stimulating tickle, luscious cocoa milk powder, nutritional milk substitutes, wholesome pig blood powder, and premium egg white (yellow) formulations, among others.
2. Foods and Plants: Our spray dryer proves indispensable for foods and plant-based products such as robust oats, savory chicken juice, aromatic coffee, instant tea delights, enticing flavored meats, protein innovations, nutritious soy, peanut protein enhancements, and effective hydrolysates, providing superior quality retention.
3. Sugars: Our technology excels in processing sugars, with a keen focus on products like sweet corn syrup, versatile corn starch, energy-packed glucose, functional pectin, sweet maltose, and preservative potassium sorbate, ensuring highest standards of quality and consistency.
4. Plastic Resins: Expertise in the plastic resin sector is a hallmark of our spray dryer, capable of handling a range of products including AB, ABS emulsions, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, and ethylene, ensuring efficient processing and superior results.
5. Chemical Industry: Our spray dryer serves the chemical industry with excellence, processing crucial materials like sodium fluoride (potassium), vibrant basic dye pigments, essential dye intermediates, compound fertilizers, formaldehyde silicic acid, crucial catalysts, sulfuric acid, amino acids, and silica, ensuring optimal efficiency and quality.
6.Ceramics: Our advanced drying technology is ideal for ceramics, expertly handling materials such as robust alumina, durable ceramic tile material, magnesium oxide, and fine talcum powder, guaranteeing superior end-product quality.
Key Points:
1.Contact between Hot Air and Droplets: Precision in directing hot air flow within the spray drying chamber is crucial, taking into account whether the flow is cocurrent, countercurrent, or mixed. This ensures optimal interaction with droplets, facilitating a comprehensive heat exchange process.
2. Atomization: Achieving uniform droplet size distribution through our sophisticated atomization system is vital. It plays a pivotal role in maintaining high quality and ensuring a high rate of qualified products.
3. Tube Angle and Cone Angle Design: With the experience of crafting nearly 1,000 sets of spray dryers, we have accumulated valuable data and insights, ready to be shared to enhance your processing capabilities.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in crafting state-of-the-art drying, granulating, mixing, and crushing equipment. Our expertise extends to dust removal, transmission, and custom non-standard equipment design, manufacture, and installation. We are committed to delivering unparalleled solutions tailored to your industry needs.Our innovative products are trusted across a broad spectrum of industries, including pharmaceuticals, chemicals, food, animal feed, biotechnology, electronics, and more. Since our establishment, we have been dedicated to providing outstanding pre-sale technology consultations and reliable after-sale support. Guided by our commitment to 'excellent quality, preferential price, and timely supply,' we uphold a business philosophy of 'honesty, pragmatism, and win-win.' We strive to deliver exceptional products and professional services to each client, ensuring their utmost satisfaction.
Our company boasts a team of seasoned technical experts, integrating cutting-edge industry technologies and sophisticated business management models. We actively explore market opportunities, providing technical exchanges, equipment manufacturing, installation, commissioning, technical training, and comprehensive after-sales tracking services to all sectors.
Equipped with advanced testing machines, we welcome clients from all industries to conduct material tests and inspect their orders, ensuring the highest quality and precision in our offerings. Join us in a journey of mutual growth and success! Together, we will create a prosperous future, hand in hand, with mutual benefits and win-win outcomes.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, and Sincere Service for Development
FAQ:
1. Where is your factory?
Our esteemed company is strategically located in Zhenglu Town, Tianning District, Changzhou, offering easy accessibility to our clients.
2. How can I get to Your Factory?
A: Journey to our factory is straightforward: Fly into Pudong or Shanghai Hongqiao International Airport, proceed with a high-speed train or bus to Changzhou Railway Station, where our team will warmly receive you. Conveniently, our facility is a short 20km from the station.
If already in China, options include flights to Changzhou Benniu Airport or Wuxi Airport, or train and bus services to our city, for a seamless visit.
We eagerly anticipate your visit to our company at any time, promising a fruitful experience.
3. Delivery Time?
Our delivery timelines range from 10 to 60 days, subject to the specific machine type, chosen transportation mode, and parts availability, ensuring a tailored and efficient service.
4. What is the quality warranty?
Rest assured, our machines are guaranteed to be new or unused for a full 12 months. During this warranty, we commit to providing complimentary maintenance and spare parts for any quality-related issues.
5. What if the machine breaks after the warranty period?
In the unfortunate event of a machine breakdown post-warranty, we promptly provide expert technical advice and solutions. We also ensure a long-term supply of high-quality parts for components prone to wear.
Services:
Pre-Sale Service
We warmly invite our valued clients to our company for direct and insightful discussions on technical requirements, ensuring tailored solutions.
Sales Service
Our dedicated team is committed to meticulously debugging each piece of equipment in alignment with our cherished customers' specific technical requirements. Our highly skilled engineers will provide comprehensive training to ensure that customers are adept at understanding the intricate characteristics and crucial operating points of the equipment. This guarantees that the equipment consistently operates under optimum conditions, maximizing efficiency and reliability.
The Adjuster
We pride ourselves on offering a comprehensive suite of services that includes meticulous installation, precise commissioning, exceptional maintenance, and detailed training support. Additionally, we provide extensive technical information, cutting-edge equipment, essential software, and crucial GMP certification materials. Our dedicated after-sales service hotline ensures continuous support, with scheduled visits to our esteemed customers annually to better understand their evolving requirements, address any operational challenges, and enhance production efficiency.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are unwavering in our commitment to strictly adhere to the esteemed ISO9001 quality system certification standards. Our pledge is to deliver equipment that is synonymous with advanced technology and exceptional quality. Our products boast safety, reliability, and affordability, while being designed for effortless maintenance, ensuring they are the ideal choice for any operation.
Our equipment comes with a comprehensive one-year warranty, during which all spare parts are carefully selected from renowned brands. Should there be any quality issues such as equipment failure or damage within the warranty period, our company will promptly repair or replace the equipment at no additional cost to ensure uninterrupted service.
We eagerly anticipate forging long-lasting collaborations with partners across the globe, striving to establish partnerships that are mutually beneficial and result in win-win outcomes. Join us in our journey towards collaborative success.
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