Overview:
Our Double-cone rotary vacuum dryer is a sophisticated equipment that efficiently combines mixing and vacuum drying processes. In vacuum drying, the material is placed inside a sealed chamber where it is evenly heated. The vacuum system creates a pressure differential, allowing moisture to travel to the surface, where energized water molecules overcome intermolecular attractions and get evacuated by the vacuum pump, effectively separating moisture from solids.
Features:
- Throughout the vacuum drying process, the pressure remains consistently lower than atmospheric, minimizing the presence of gas molecules, reducing oxygen levels, and creating an ideal environment for oxidizable medicines, significantly lowering the risk of bacterial contamination.
- Vacuum drying allows moisture within materials to vaporize at reduced temperatures, achieving low-temperature drying optimal for heat-sensitive pharmaceuticals, ensuring quality and efficacy.
- The method effectively prevents surface hardening, a common issue in vacuum drying due to pressure differences between the material's interior and exterior, thus maintaining product integrity.
- Thanks to the minimal temperature gradient during vacuum drying, moisture naturally migrates due to reverse osmosis, effectively addressing moisture loss issues that typically arise with hot air drying.
Structural Diagram:
Principle:
The Double-cone dryer features a rotating double-cone tank under vacuum conditions. Steam or hot water is introduced into the jacket, heating the tank, and the resulting water vapor is efficiently extracted via a vacuum pump. The vacuum state and tank rotation ensure that materials are constantly in motion, enhancing drying speed, boosting efficiency, and ensuring uniform drying results.
Impact Factors:
- The state of the dried material, including its shape, size, and stacking method, moisture content, density, viscosity, and other intrinsic properties, is crucial. Enhancing the vacuum drying speed is achievable by raising the initial temperature of the material, implementing pre-treatment after vacuum filtration, and reducing the material's moisture content.
- A higher vacuum level facilitates the vaporization of water at significantly lower temperatures, yet it may impede heat conduction, affecting the heating efficiency. To accelerate the material drying process, the vacuum level must be carefully adjusted according to material characteristics, ensuring it generally remains above 104Pa.
Applicable Scope:
This equipment excels in vacuum drying and mixing powder and granular substances across industries such as pharmaceuticals, food production, and chemical processing. It is especially beneficial for materials requiring:
1. Protection from high-temperature exposure as they are thermosensitive;
2. Prevention against oxidation and hazardous reactions;
3. Recovery of solvents and toxic gases;
4. Achievement of remarkably low residual volatile content;
5. Thorough and even distribution during mixing.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a leader in crafting state-of-the-art drying equipment, granulating machines, mixing units, crushing systems, dust removal solutions, transmission devices, and a myriad of other innovative products. Our expertise extends to a personalized approach, offering custom design, meticulous manufacturing, and seamless installation of non-standard equipment.Our diverse range of products finds applications across various sectors, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and numerous other vital industries. From its very inception, Changzhou Yuanze has been committed to excellence in both pre-sale technical consultations and comprehensive post-sale tracking services for every client. Upholding the company's enduring principles of 'exceptional quality, competitive pricing, and prompt delivery', we adhere steadfastly to our business ethos of 'integrity, pragmatism, and mutual success'. Our mission is to deliver unparalleled professional services and superior products to our valued customers.
A skilled technical team propels our company forward, blending cutting-edge technology with advanced business management models. Our proactive market exploration ensures we provide invaluable technical exchanges, precision equipment manufacturing, expert installation and commissioning, robust technical training, and diligent product after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, our facilities welcome clients from all sectors to conduct material tests and inspect orders, ensuring satisfaction and reliability. Join hands with Changzhou Yuanze as we build a future of shared success, mutual benefit, and harmonious win-win relationships!
Business Policy: Building on Integrity, Elevating Trust, Thriving on Superior Quality
Service Tenet: Competitive Pricing, On-time Delivery, Honest Service Fueling Growth
Qualification Certificate:
FAQ:
1. Where is your factory?
Our headquarters is nestled in the tranquil Zhenglu town, within the bustling Tianning District, Changzhou.
2. How can I get to Your Factory?
A: Arrive at Pudong or Shanghai Hongqiao International Airport for a seamless journey. From there, a high-speed train or bus can swiftly bring you to Changzhou Railway Station, where we will warmly welcome you. Our facility is conveniently situated about 20km from the station.
Travelers within China can fly directly to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus to reach our vibrant city.
We extend a heartfelt invitation to visit our company anytime, as you are always welcome.
3. Delivery Time?
The delivery timeframe ranges from 10 to 60 days, influenced by the machine type, transportation mode, and parts availability.
4. What is the quality warranty?
Our machines are assured to be brand new (or unused) for a duration of 12 months. During this period, we offer complimentary maintenance and free spare parts for any quality-related issues.
5. What if the machine breaks after the warranty period?
In the event of a breakdown, we promptly provide technical guidance and solutions. We ensure a long-term supply of high-quality parts for components prone to wear.
Services:
Pre-sale service
We warmly invite customers to visit and engage in direct discussions regarding their technical requirements, fostering clarity and understanding.
Sales service
Our team ensures precise equipment setup in line with customer specifications for various technical parameters. We offer comprehensive training on equipment features and operational guidelines to maintain peak performance.
The Adjuster
Our services encompass installation, commissioning, maintenance, and training; provision of technical data, equipment, software, and GMP certification materials; a dedicated after-sales hotline; and annual customer visits to address operational concerns.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, our unwavering dedication to excellence is evidenced by our strict adherence to the ISO9001 quality system certification standards. We promise to deliver cutting-edge and state-of-the-art equipment that epitomizes superior technology and exceptional quality. Our Double Cone Rotary Vacuum Drying Equipment is not only safe and reliable but also competitively priced and remarkably easy to maintain, ensuring peace of mind and hassle-free ownership for our clients.
Our equipment comes with a one-year comprehensive warranty. To ensure optimal performance and longevity, every spare part in our machinery is sourced from renowned and reputable brands. Within this warranty period, we stand at the ready to repair or replace your equipment at no additional cost, should you encounter any quality issues such as malfunctions or damage, providing you with complete assurance and satisfaction.
We passionately invite and eagerly anticipate forging long-term partnerships with esteemed collaborators worldwide. Our goal is to nurture relationships that are mutually advantageous and foster win-win outcomes. We warmly welcome you to join us on this journey of shared success.