Description:
Introducing the disc continuous dryer, a marvel of modern engineering in conductive continuous drying technology. Its remarkable design and working principle deliver unmatched thermal efficiency, significantly reduced energy consumption, a compact footprint, and an easy-to-operate control system, all within a superb operational environment.
Operational Principle:
Our dryer ingeniously processes wet materials, which are seamlessly introduced via the feeder onto the uppermost drying plate. A rotating rake arm methodically flips the materials as they flow spirally across the plate's surface. The transition from smaller to larger trays ensures a consistent and efficient drying path, with the design allowing materials to progress effortlessly through alternate layers within the dryer.
The hollow drying plates are infused with a variety of heating media options, including saturated steam, hot water, thermal oil, or high-temp molten salt, enhancing the drying efficiency. As the process culminates, dried materials descend to the aggregate tray and are directed to the discharge port by the rake blades. Excess moisture is adeptly removed through strategically placed dehumidification and vacuum ports. By integrating supplementary equipment such as finned heaters, solvent recovery condensers, and more, we boost drying production capacity. This sophisticated setup allows easy solvent recovery for heat-sensitive and paste-like materials, while enabling advanced operations such as heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Effortless regulation capabilities.
Optimize your drying process by adjusting material layer thickness, spindle speed, the number and type of rake arms, and rake blade specifications.
Precisely control material temperature by individually managing the cold and hot media in each drying tray layer.
Fine-tune material residence time with precision.
Ensure uniform drying without backmixing, thanks to the single-direction flow of materials, eliminating the need for additional mixing.
Effortless Operation
The driving and parking operations of our dryer are designed to be intuitively simple, ensuring ease of use and maximum efficiency.
Once the feeding process is halted, the material scraper swiftly empties the contents, ensuring the interior of the dryer is cleared with remarkable speed.
Our uniquely designed large inspection door mirror provides exceptional access for thorough cleaning and meticulous observation of the equipment's inner workings.
Minimal Energy Utilization
With a remarkably thin material layer and a low spindle speed, our material conveying system is engineered to require minimal power, leading to impressively low electricity consumption.
Featuring the superior method of heat conduction, our drying process boasts heightened thermal efficiency while maintaining low energy consumption.
Environmentally Conscious
Atmospheric Pressure Design: The airflow inside is slow, maintaining variable humidity levels that prevent dust from rising. Consequently, exhaust from the top dehumidification outlet is almost entirely dust-free.
Sealed Configuration: Equipped with a high-efficiency solvent recovery device for organic solvents, this setup ensures safe and secure operation. Ideal for handling flammable, explosive, and toxic materials, protective gas can be used for closed-loop operation, safeguarding against hazards.
Vacuum Configuration: Perfect for drying thermosensitive materials, our vacuum-operated disc dryer excels in preserving delicate compounds.
Seamless Installation
Delivered as a complete unit, our dryer requires only lifting and positioning, making the installation process exceptionally straightforward.
Thanks to its dry tray layout and vertical configuration, our dryer occupies minimal floor space, even with substantial drying area requirements.
Versatile Application Areas:
Organic Chemical Products
Specialized for organic chemical raw materials and intermediates such as PVC resin, PTFE resin, fumaric acid, and a diverse array of other complex compounds used across various industries.
Inorganic Chemical Products
Tailored for chemicals like calcium carbonate in various forms, aluminum hydroxide, barium and potassium compounds, microsphere catalysts, and many more essential inorganic materials.
Pharmaceuticals, Pesticides, Food
Capable of processing pharmaceuticals like ampicillin, acetaminophen, vitamins, and more, along with food products such as extracts and chocolate powder.
Feed and Fertilizers
Efficiently processes components like potassium carbonate, protein feed, mycelium, grains, and various fertilizers, ensuring optimal product quality.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of excellence in the manufacture of advanced and specialized drying solutions. Our expertise encompasses a broad spectrum of products, including high-performance drying, granulating, mixing, crushing, and dust removal equipment. We also offer cutting-edge transmission solutions, all tailored through bespoke design, meticulous manufacturing, and seamless installation services.Our innovative products have carved a niche across diverse industries, including pharmaceuticals, chemicals, food production, animal feed, biotechnology, and electronics, meeting the unique demands of each sector with precision. From the very start, we have committed to providing exceptional pre-sale technical support and comprehensive after-sale services, ensuring customer satisfaction at every touchpoint. We uphold our core values of "excellent quality, preferential pricing, and timely supply," living by our business philosophy of "honesty, pragmatism, and mutual success," thereby delivering top-notch products and expert services to our clientele.
Our company prides itself on its highly skilled technical team, which seamlessly integrates state-of-the-art technology with sophisticated business management models. We proactively explore new markets, offering robust technical consultations, sophisticated equipment manufacturing, precise installation and commissioning, comprehensive technical training, and diligent product after-sales tracking, all aimed at serving various societal segments.
Equipped with advanced testing machinery, we invite customers from all backgrounds to engage in material testing and thorough order inspections, assuring quality and reliability. Join us at Changzhou Yuanze Drying Equipment Co., Ltd., to foster mutual growth and create a prosperous future through collaboration and shared success.
Business Policy: Integrity as our cornerstone, credit as our highest value, and quality as our guiding principle for survival.
Service tenet: Delivering competitive pricing, on-time delivery, and heartfelt service as the foundation for our growth and development.
FAQ:
1. Where is your factory?
Our company, Changzhou Yuanze Drying Equipment Co., Ltd, is conveniently situated in the vibrant Zhenglu town, Tianning District, within the dynamic city of Changzhou.
2. How can I get to Your Factory?
A: For a seamless journey to our factory, you may fly into Pudong or Shanghai Hongqiao International Airport. From there, you can take a high-speed train or bus to Changzhou Railway Station, where we will warmly welcome and pick you up. Our company is just a mere 20km distance from Changzhou Railway Station.
If you are traveling within China, consider flying directly to Changzhou Benniu Airport or Wuxi Airport. Alternatively, you can reach our city comfortably by train or bus.
We extend a heartfelt and sincere invitation for you to visit us at any time, as we are always eager to welcome our esteemed guests.
3. Delivery Time?
The delivery timeline ranges from 10 to 60 days, tailored to the machine type, chosen transportation mode, and the availability of required parts, ensuring a customized service.
4. What is the quality warranty?
Our state-of-the-art and premium machine is warranted to be brand new (or unused) for a comprehensive period of 12 months. During this warranty period, we offer complimentary maintenance and spare parts, should any quality issues arise.
5. What if the machine breaks after the warranty period?
In the rare event of machine failure post-warranty, we promptly offer expert technical guidance and solutions. We ensure the long-term supply of top-quality parts, particularly for those prone to wear and tear.
Services:
Pre-sale service
We warmly invite our prospective clients to a personal visit to our company, where an in-depth discussion about your specific technical needs can be facilitated.
Sales service
We take pride in our responsibility to meticulously fine-tune the equipment to meet your precise technical specifications. Our skilled engineers will conduct comprehensive training for optimal understanding of the equipment features and operational nuances, ensuring peak performance.
The Adjuster
We are committed to offering superior installation, commissioning, maintenance, and training services. We provide all necessary technical information, equipment, software, and GMP certification materials. Our dedicated after-sales service hotline is available, and we conduct annual customer visits to understand and address any operational issues within their production environments.
Quality Assurance
Our steadfast commitment is towards upholding the rigorous ISO9001 quality system certification standards, ensuring the provision of advanced, top-tier, and reliable equipment. Our machinery is designed with safety, affordability, and ease of maintenance in mind.
The equipment comes with a one-year warranty, during which we offer free repairs or replacements in the face of any quality issues such as system failures or damages. All spare parts are sourced from renowned brands, ensuring consistent quality and performance.
We look forward with great anticipation to fostering long-term, mutually beneficial partnerships worldwide. Your collaboration is invaluable to us, and we warmly welcome the opportunity for win-win cooperation.
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