Description:
The Disc Continuous Dryer represents the pinnacle of efficient conductive continuous drying equipment. Its innovative structure and operational principles guarantee exceptional thermal efficiency, minimized energy consumption, a compact footprint, straightforward configuration, effortless operation and control, and an optimal working environment.
Operational Principle:
Continuous addition of wet materials from the feeder to the topmost drying tray initiates the drying process. The rotating rake arms, equipped with rake blades, continually flip the materials as they progress through the drying tray surfaces in an exponential spiral. Materials transition from the small drying tray's outer edge, falling to the larger drying tray below, moving inward before descending through the middle feed port to the subsequent small drying tray. This alternating arrangement of large and small drying trays ensures a smooth flow through the dryer.
The hollow drying plates, filled with heating mediums such as saturated steam, hot water, thermal oil, or high-temperature molten salt, facilitate efficient heat transfer. Entering from one end and exiting from the other, the heating medium ensures optimal drying. The final dried material descends to the aggregate tray and is moved by rake blades to the discharge port. Moisture escapes from the materials through a dehumidification port on the top cover, while the vacuum disc dryer extracts moisture via a vacuum port. The dry materials can be directly packaged, with optional auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre dryers, and induced draft fans enhancing drying capacity. This setup is ideal for drying paste-like and heat-sensitive materials and supports various operations like heating, cooling, calcination, sublimation, pyrolysis, and reaction processes.
Structural Diagram:
Features:
Ease of Regulation
By adjusting parameters such as material layer thickness, spindle speed, number of rake arms, and rake blade type and size, the drying process can be finely tuned to meet specific needs.
Each drying tray layer can independently handle cold and hot media, allowing precise material temperature control.
Accurately adjust the material residence time.
The material follows a single flow direction, eliminating backmixing and ensuring uniform drying without the need for additional mixing.
Effortless Operation
The driving and parking operation of the dryer is exceptionally simple, ensuring a seamless user experience.
After ceasing the feed, the material scraper swiftly empties the contents within the dryer, making it highly efficient.
Featuring a special large-sized inspection door mirror, our dryer allows for meticulous cleaning and thorough observation of the internal mechanism.
Energy-Efficient
With a very thin material layer and low spindle speed, our material conveying system demands minimal power, ensuring low electricity consumption.
Our heat conduction drying method offers superior thermal efficiency and reduced energy usage, delivering optimal performance.
Environmentally Friendly
Atmospheric Pressure Type: The equipment maintains low internal airflow and variable humidity levels, making it difficult for dust to rise to the top. Consequently, the exhaust from the top dehumidification outlet is virtually dust-free.
Sealed Type: Equipped with an efficient solvent recovery device, it facilitates the easy recovery of organic solvents from moisture-laden gases. The system is simple yet highly effective, ensuring a high recovery rate. For flammable, explosive, toxic, and oxidizable materials, protective gas can be used for closed-loop circulation to guarantee safe operation-ideal for drying sensitive materials.
Vacuum Type: This disc dryer operates under vacuum conditions, making it perfect for drying thermosensitive materials.
Effortless Installation
Our dryer is fully assembled and transported as a single unit, requiring only lifting and positioning, which simplifies the installation process.
Despite a large drying area, the dry tray layout and vertical installation ensure a minimal footprint.
Application Areas:
Organic Chemical Products
Suitable for drying various organic chemical raw materials and intermediates, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, and more.
Inorganic Chemical Products
Ideal for processing lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, and more.
Medicine, Pesticides, Food
Efficiently handles ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and pharmaceutical intermediates.
Feed and Fertilizer
Perfect for drying potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more.
Technical Parameters:
Product Presentation:
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