Description:
The versatile Belt Dryer we offer is a continuous drying solution perfect for batch production. It excels in drying sheet, strip, and granular materials that boast excellent air permeability. Ideal for products like dehydrated vegetables, catalysts, and Chinese herbal pieces with high moisture content but requiring low drying temperatures. This dryer series stands out for its rapid drying speed, high evaporation efficiency, and superior product quality. Paste materials from dehydrated filter cakes can be processed effectively through granulation or strip formation before drying.
Principle:
In the drying process, materials are uniformly distributed on a stainless steel mesh belt by the feeder, utilizing varying mesh sizes from 12-60. The movement of this belt through the dryer is powered by a driving device. The system comprises multiple units, each functioning independently with hot air circulation. A specialized dehumidifying fan expels part of the exhaust, with a regulating valve controlling the exhaust flow, concurrently heating, drying, and moisture removal. The belt's slow movement is adjustable, aligning with the material's required temperature, allowing continuous collection of the dried product. Customizable cycle units and unit numbers cater to user specifications.
The innovative Versatile Belt Drying Equipment by Changzhou Yuanze Drying Equipment Co., Ltd. ensures that material handling is taken to the next level. The process begins with the material in the hopper being smoothly distributed across the robust mesh belt by the feeder. Typically constructed of 12-60 mesh stainless steel wire mesh, this belt is driven with precision by the transmission device, advancing the material seamlessly through the dryer. Ingeniously designed, the dryer consists of several independent units each with its own hot air circulation system. The smart dehumidifying fan system efficiently manages exhaust gas with control valves for optimal drying conditions. In the upper circulation unit, air is propelled from the circulating fan into the unit's lower chamber via side air ducts. The air is then heated upward, passing through heater 7 and evenly spread by distributor 6. This results in a powerful jet flow that penetrates the mesh belt, optimizing heat and mass transfer as it moves through the material layer into the upper chamber. The cycle continues as most gas is recycled, while the remainder, with lower temperature and moisture, is expelled through a sophisticated exhaust system. The lower circulation unit mirrors this process, with air entering the upper chamber first and heating downward via a heat exchanger. Once again, the design allows for most of the gas to be recirculated, ensuring energy efficiency. The flexibility of the up and down loop units allows customization to user-specific requirements, including the number of units needed, ensuring a tailored drying experience.
The Versatile Belt Drying Equipment shines in applications such as dehydrating vegetables, typically employing a three-stage system to form the initial, intermediate, and final dry sections. In the initial dry section, the challenge of high moisture content is met with a thinner material layer, accelerated running speed, and elevated drying temperatures that can soar to 120°C or more. As the process advances to the final dry section, the material's residence time extends significantly, being 3-6 times longer than in the initial stage and with material thickness increasing by 2-4 times. To meet requirements where material temperatures should not exceed 60°C, approximately 80°C dry gas can be utilized. The efficacy of the belt dryer is maximized through a multi-stage combination approach, ensuring superior and uniform drying results.
Structural Diagram:
Scope of Application:
The Versatile Belt Drying Equipment is expertly crafted to accommodate a range of materials, including sheet, strip, and granular forms that boast excellent air permeability. It is particularly adept at handling dehydrated vegetables and Chinese herbal pieces characterized by high moisture and temperature demands. This remarkable series of dryers provides the benefits of rapid drying, impressive evaporation intensity, and exceptional product quality. Even for more challenging paste materials derived from dehydrated filter cake, the equipment excels once these are granulated or shaped into rods, effectively drying them with ease.
Features:
1. The gentle handling design of the belt dryer means minimal vibration and impact on materials, preserving particle integrity and making it ideal for materials requiring special care against crushing.
2. Beyond drying, this versatile dryer is capable of baking, burning, or curing, offering multi-functional operational benefits.
3. Despite its complex structure, the dry machine is remarkably straightforward to install, equipped for long-term operation. Its user-friendly design allows for easy internal maintenance when needed.
4. Tailor your drying results by adjusting air volume, heating temperature, material residency time, and feeding speed to achieve the pinnacle of drying efficiency.
5. With a flexible equipment configuration, options like a mesh belt flushing system and a material cooling system can be seamlessly integrated.
6. Designed for exceptional energy efficiency, the system recycles most of the air, optimizing both performance and sustainability.
7. Featuring a unique air distribution device, this dryer ensures even hot air dispersion, guaranteeing consistency in product quality.
8. The heat source options are diverse, accommodating steam, heat conduction oil, electricity, or coal (oil) stoves, providing adaptability to various operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is renowned for its expertise in crafting a diverse array of drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our specialization extends to the design, manufacture, and installation of non-standard equipment, ensuring tailored solutions to meet specific industry needs.
Our cutting-edge products find applications across a broad spectrum of sectors, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and more.
Since our establishment, we have been committed to providing exceptional pre-sale technical guidance and comprehensive after-sale support. Guided by the tenet of "excellent quality, preferential pricing, and timely supply," we uphold a business philosophy rooted in honesty, pragmatism, and mutual success, delivering both outstanding products and professional services to our valued customers.
Backed by a professional technical team, we harness the latest industry technologies and advanced business management models. We actively explore market opportunities, offering technical consultations, equipment manufacturing, installation and commissioning, technical training, and diligent after-sales tracking services across various sectors.
Equipped with advanced testing machines, we invite customers from all sectors to conduct material tests and inspect orders, ensuring meticulous attention to quality and performance.
Join us in partnership, where mutual benefit and cooperative success pave the way for a prosperous future.
Business Policy: Integrity is Our Foundation, Credit Our Highest Priority, Quality Our Essential Principle for Survival
Service Tenet: Competitive Pricing, Punctual Deliveries, and Sincere Service as Drivers of Development
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