Overview:
The centrifugal spray dryer is a revolutionary device that employs a centrifugal atomizer to dry liquid materials. It has become an indispensable component in modern industrial production, making it a cornerstone in liquid forming and drying industries worldwide. Ideal for transforming solutions, emulsions, suspensions, and pumping lake liquids into powdery or granular forms, spray drying ensures that products meet standard requirements for particle size distribution, residual moisture, bulk density, and particle shape.
Principle:
The centrifugal spray dryer operates through a meticulous process: filtered and heated air is directed into the top of the dryer via an air distributor, swirling uniformly. Liquid feed is pumped from a tank to the centrifugal atomizer, which transforms it into a fine mist. When the mist encounters the hot air, water evaporates rapidly, drying the product almost instantaneously. The finished product is collected from the bottom of the drying tower and cyclone separator, while waste gases are expelled via a fan. Users have the flexibility to choose from various heating and dust removal modes to match specific needs.
Structural Diagram:
Features:
1.The drying speed is astonishingly rapid, as the surface area of the atomized material liquid is exponentially increased. Within the hot air current, an impressive 95% to 98% of moisture is evaporated almost instantaneously, with drying completed within just 5-15 seconds, showcasing its unparalleled instant drying capability.
2. Our specially designed air distributing device minimizes equipment resistance, efficiently optimizing the dryer's air handling capacity.
3. The production process is remarkably streamlined, perfectly suited for continuous control production. With moisture content ranging from 40% to 90%, the liquid is dried into powder in a single step, diminishing the need for subsequent crushing and screening, thereby enhancing product purity.
4. The material quickly completes the drying process, ideal for heat-sensitive substances, preserving their color, aroma, and flavor impeccably.
5. Our product boasts excellent dispersibility, fluidity, and solubility. Both the particle size and moisture content are customizable, ensuring adaptability within specific parameters.
Scope of Application:
1. Food Industry: Our equipment caters to diverse applications such as the production of milk powder, tickle, cocoa milk powder, milk substitute, pig blood powder, and egg white (yellow), offering efficient and reliable processing for the food industry.
2. Foods and Plants: Perfect for oats, chicken juice, coffee, instant tea, flavored meat, protein, soy, peanut protein, and hydrolysates. Our technology enhances the flavor and nutrient retention in every batch.
3. Sugars: Masterfully processes corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate, ensuring high-quality sugar derivatives with optimal texture and sweetness.
4. Plastic Resins: Ideal for processing AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, and ethylene, meeting the stringent demands of the plastic industry for superior resin formulation.
5. Chemical Industry: Our equipment supports processing sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica, providing robustness and reliability for chemical manufacturing.
6.Ceramics: Suited for alumina, ceramic tile material, magnesium oxide, and talcum powder processing, delivering unmatched consistency and quality in ceramic applications.
Key Points:
1.Contact between hot air and droplets: It is crucial to consider the flow direction and angle of hot air - be it cocurrent, countercurrent, or mixed - to ensure comprehensive heat exchange, maximizing efficiency and quality.
2. Atomization: Our advanced atomization system guarantees uniform droplet size distribution, crucial for maintaining high-quality output and a superior qualified rate with each production cycle.
3. Tube angle and cone angle design: With the experience of producing nearly 1,000 spray dryers, we offer insight and data to optimize tube and cone angles for enhanced performance.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of the industry, specializing in the expert craftsmanship of drying equipment, cutting-edge granulating equipment, innovative mixing equipment, robust crushing equipment, efficient dust removal equipment, and state-of-the-art transmission equipment. Our expertise extends to providing bespoke, non-standard equipment solutions that encompass comprehensive design, meticulous manufacture, and seamless installation.Our products have been trusted across a multitude of industries, including pharmaceuticals, chemicals, food, feed, biology, and electronics, revolutionizing processes with precision and reliability. Since our foundation, we have consistently delivered unparalleled pre-sale technical advice and diligent after-sale tracking services to every customer. We staunchly adhere to our company's principles of "excellent quality, preferential pricing, and timely supply," while embracing a business philosophy rooted in "honesty, pragmatism, and mutual success." We are committed to delivering superior products and professional services to all our esteemed clients.
Our company is powered by a team of proficient technical experts who integrate the latest in cutting-edge technology with advanced business management models. We actively explore the market, ensuring technical exchanges, proficient equipment manufacturing, flawless installation and commissioning, superior technical training, and comprehensive product after-sales tracking services across all sectors.
Equipped with advanced testing machinery, we warmly welcome clients from diverse sectors to conduct material tests and inspect orders, ensuring our commitment to quality and precision. Our company is dedicated to working in tandem with you, fostering mutual benefit and a win-win collaboration to craft a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Punctual Delivery, and Sincere Service as Our Path to Development
FAQ:
1. Where is your factory?
Our company is situated in the vibrant Zhenglu Town, Tianning District, Changzhou, a hub of innovation and industrial excellence.
2. How can I get to Your Factory?
A: Fly into Pudong or Shanghai Hongqiao International Airport, then take a high-speed train or bus to Changzhou Railway Station, where we can warmly welcome you to our facility, just 20km away.
If you're in China, flights to Changzhou Benniu Airport or Wuxi Airport, or a train or bus journey to our city, are convenient options for your visit.
We extend a heartfelt invitation for you to visit our company at your convenience.
3. Delivery Time?
Expect delivery within 10-60 days, depending on machine type, chosen transportation mode, and part availability, ensuring timely and efficient service.
4. What is the quality warranty?
Our machines are guaranteed to be new (or unused) for 12 months. During this period, we provide complimentary maintenance for any quality issues and free spare parts, ensuring peace of mind.
5. What if the machine breaks after the warranty period?
Post-warranty, we promptly offer technical advice and solutions for any machine issues, with committed long-term supply of high-quality spare parts.
Services:
Pre-Sale Service:
We warmly invite potential clients to our company for insightful discussions on technical requirements, fostering a collaborative approach to solution development.
Sales Service:
We ensure thorough equipment installation and debugging according to customer's specifications. Our engineers provide comprehensive training on equipment characteristics and operation, ensuring peak performance and user proficiency.
The Adjuster
We deliver a comprehensive suite of services including installation, commissioning, maintenance, and training to ensure seamless operations. Our commitment extends to providing pertinent technical information, state-of-the-art equipment, and essential GMP certification materials. With a dedicated after-sales service hotline, we arrange annual staff visits to deepen our understanding of customer needs, addressing operational challenges and ensuring customer satisfaction in the production process.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we pledge unwavering adherence to ISO9001 quality system certification standards. Our commitment is to deliver cutting-edge technology and superior quality in our new equipment. Our offerings are not only safe and reliable but also budget-friendly and designed for easy maintenance, setting high industry standards.
Our equipment comes with a one-year warranty, with all spare parts sourced from renowned brands, ensuring top-notch quality and durability. Within the warranty period, any quality-related issues such as equipment malfunctions or damage will be addressed with prompt, cost-free repairs or replacements.
We eagerly anticipate forging long-term global partnerships, aiming for mutually beneficial and win-win collaborations. We warmly invite you to join us in this exciting journey.
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