Description:
The DW Series Customizable Mesh Belt Dryer is an advanced, continuous drying machine ideal for batch processing. Perfect for materials like sheets, strips, and granules that require excellent air permeability, such as dehydrated vegetables, catalysts, and Chinese herbal pieces with high water content. This dryer excels with its rapid drying speed, high evaporation intensity, and superior product quality, making it especially fitting for materials sensitive to high temperatures. Paste materials from dehydrated filter cakes can be efficiently dried post granulation or strip formation.
Principle:
The process begins as materials are evenly spread on a stainless steel mesh belt, ranging from 12-60 mesh, by the feeder. The belt navigates through the dryer via a driving mechanism. The dryer consists of multiple units with independently circulating hot air, efficiently controlling exhaust through a specialized dehumidifying fan and adjustable valves. As the mesh belt moves slowly, its speed can be freely adjusted based on material temperature, ensuring the continuous outflow of finished products into the feeder. The dryer offers a flexible up-down cycle unit configuration to meet user specifications, with customizable unit numbers to suit diverse needs.
In the DW Series Customizable Mesh Belt Dryer, the material in the hopper is meticulously and evenly spread on the mesh belt by an advanced feeder. Crafted from 12-60 mesh stainless steel wire mesh, the belt is smoothly propelled by a sophisticated transmission system within the dryer. This state-of-the-art dryer comprises several independent units, each featuring a hot air cycle. A dedicated dehumidifying fan and precise control valves expertly manage the exhaust gases. Within the upper circulation unit, a powerful circulating fan channels air into the unit's lower chamber through a side air duct. The air is expertly heated by the advanced heater before being elegantly distributed by a finely-tuned distributor, creating a jet flow that penetrates the mesh belt. This process ensures the seamless heat and mass transfer through the material layer, while a network of ducts and fan inlet expertly guide the air cycle. The system maintains optimal performance with part of the lower temperature and moisture-rich gas being vented through large exhaust pipes. The lower circulation unit mirrors this high-efficiency process but in reverse, maximizing the drying effectiveness. The number of loop units is customizable to meet specific user needs, offering unparalleled flexibility.
The DW Series Dryer is ingeniously designed for dehydrating vegetables, utilizing a three-stage equipment series that forms the initial, intermediate, and final dry sections. In the early phase, due to the material's high moisture content and limited permeability, a thinner material layer, swift belt speed, and elevated drying temperatures up to a remarkable 120°C are employed. As the process advances to the final dry section, the material's retention time dramatically increases by 3-6 times, with the material thickness expanding 2-4 times compared to the initial phase. For materials requiring temperatures no higher than 60°C, a carefully controlled dry gas around 80°C is used. The belt dryer's performance is significantly enhanced by employing a multi-stage combination, ensuring a consistently uniform drying process across all phases.
Structural Diagram:
Scope of Application:
Perfectly engineered for drying sheet, strip, and granular materials with excellent air permeability, the DW Series Dryer is especially adept at processing dehydrated vegetables and Chinese herbal pieces with high moisture content. Boasting rapid drying speeds, elevated evaporation intensity, and superior product quality, this series excels in handling even the most moisture-laden materials. For paste-like substances such as dehydrated filter cake, granulation or rod shaping is required before drying, ensuring comprehensive versatility.
Features:
1. The DW Series Dryer gently handles materials on the belt, ensuring minimal vibration and impact. This careful treatment prevents particle crushing, making it ideal for delicate materials that require protection from breakage.
2. Beyond just drying, this versatile dryer can also accommodate baking, burning, or curing operations, offering comprehensive utility for a range of processes.
3. Despite its complex architecture, the dryer's installation is straightforward, supporting long-term operation. Maintenance is simplified with interior access, allowing for seamless internal repairs.
4. Achieve the pinnacle of drying precision by adjusting air volume, heating temperature, material residence time, and feeding speed, tailoring the process to perfection.
5. Enjoy unparalleled flexibility with customizable equipment configurations, featuring a mesh belt flushing system and a material cooling system for optimal performance.
6. Prioritizing sustainability, the dryer recycles most of its air, embodying high energy efficiency and reduced environmental impact.
7. The innovative air distribution device ensures even dispersion of hot air, guaranteeing uniformity in product quality across the board.
8. The flexibility of heat sources, ranging from steam, heat conduction oil, electricity, to coal or oil stoves, provides adaptable solutions suited to diverse operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. excels in crafting a diverse array of equipment, including drying, granulating, mixing, crushing, dust removal, and transmission devices. We are renowned for our bespoke designs, manufacturing, and installation of non-standard equipment, seamlessly catering to your unique needs.
Our cutting-edge products find extensive applications across a multitude of industries, including pharmaceuticals, chemicals, food, feed, biology, and electronics, ensuring versatile and reliable solutions for all your demands.
Since our founding, we have committed to offering impeccable pre-sale technology guidance and diligent after-sale services to every valued customer. Upholding our principles of 'excellent quality, preferential pricing, and timely supply,' we embrace a business philosophy rooted in 'honesty, pragmatism, and mutual success.' Our aim is to deliver unmatched service and superior products to our esteemed clientele.
Boasting a proficient technical team, we integrate cutting-edge industry technology with advanced business management strategies. We actively explore the market, offering technical consultations, equipment manufacturing, installation, commissioning, and comprehensive technical training alongside robust product after-sales support.
Our facility is equipped with state-of-the-art testing machines. We warmly invite clients from various industries to conduct material tests and inspect their orders, ensuring complete satisfaction and transparency.
We are committed to collaborating with you, fostering mutual growth and success as we pave the way to a prosperous future!
Business Policy: Integrity is Our Foundation, Credit is Our Highest Standard, Quality is Our Principle for Survival
Service Tenet: Competitive Pricing, Timely Delivery, Genuine Service for Sustained Growth
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