Overview:
A centrifugal spray dryer leverages a centrifugal atomizer to dry liquid materials, making it a staple in industrial production. Spray drying is a highly utilized method in the liquid forming and drying industry. It is ideal for producing powdery and granular products from solutions, emulsions, suspensions, and pumping lake liquid raw materials. When precise particle size distribution, residual moisture content, bulk density, and particle shape are required, spray drying emerges as the optimal process.
Principle:
The centrifugal spray dryer operates by channeling air through a filter and heater into an air distributor at the top of the dryer. The hot air then spirals uniformly into the drying chamber. Concurrently, the feed liquid is pumped from a tank through a filter to the centrifugal atomizer, which transforms it into fine mist droplets. As these droplets come into contact with the hot air, rapid evaporation occurs, resulting in the dried product being swiftly discharged from the bottom of the drying tower and cyclone separator, while exhaust gases are expelled through a fan. Users can customize the heating mode and dust collection methods according to their specific requirements.
Structural Diagram:
Features:
1. The drying speed is remarkably fast, with the atomized material's surface area significantly increased. In the hot air flow, 95%-98% of the moisture evaporates almost instantaneously. The drying time ranges from just 5 to 15 seconds, embodying the essence of instantaneous drying.
2. The specialized air distributing device minimizes equipment resistance and optimizes the dryer's air handling capabilities.
3. Streamlined production process, ideal for continuous control. It allows for the one-time drying of liquids with 40%-90% moisture content into powder form, reducing the need for additional crushing and screening, thereby enhancing product purity.
4. This drying process is highly suitable for heat-sensitive materials, preserving their color, fragrance, and taste by completing the drying process in a minimal timeframe.
5. The resulting product boasts excellent dispersibility, fluidity, and solubility. Additionally, the particle size, degree of looseness, and moisture content can be finely adjusted to meet specific requirements.
Scope of Application:
1. Food Industry: This includes milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, egg whites, and yolks, among others. Our dynamic LPG Series is engineered to handle the unique requirements of these products, ensuring optimal drying and preserving the quality of each item.
2. Foods and Plants: Our cutting-edge spray drying equipment processes oats, chicken juice, coffee, instant tea, flavored meat, protein, soy, peanut protein, hydrolysates, and more with unparalleled efficiency and precision.
3. Sugars: Ideal for drying corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and other sugar-based products. Our technology maintains the integrity and consistency of these delicate substances.
4. Plastic Resins: Perfectly suited for AB, ABS emulsion, urea-formaldehyde resin, phenol-formaldehyde resin, polyethylene, polyfluoride, ethylene, and other plastic resins. Our innovative design ensures a consistent drying process for these complex materials.
5. Chemical Industry: Tailored for sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and more. Our equipment guarantees precise drying to meet the stringent standards of the chemical industry.
6.Ceramics: Our equipment is also adept at drying materials like alumina, ceramic tile material, magnesium oxide, talcum powder, and other ceramic-related substances, ensuring high-quality, consistent output.
Key Points:
1. Contact Between Hot Air and Droplets: Ensuring effective contact between hot air and droplets is crucial. The direction and angle of hot air flow-whether cocurrent, countercurrent, or mixed-must be meticulously managed to facilitate thorough heat exchange and optimal drying.
2. Atomization: A uniform droplet size distribution is vital. Our advanced atomization system guarantees consistent droplet sizes, thereby enhancing the quality and yield of the final product.
3. Tube Angle and Cone Angle Design: With nearly 1,000 sets of spray dryers produced, we have amassed invaluable experience data. This knowledge allows us to share best practices and optimize the design of tube and cone angles for superior performance.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. excels in crafting a diverse array of advanced drying, granulating, mixing, crushing, and dust removal equipment. Our expertise also extends to the production of transmission equipment and other specialized products. We offer customized equipment design, manufacturing, and installation services tailored to meet the specific needs of our clients.
Our versatile products find extensive applications across numerous industries, including pharmaceuticals, chemicals, food, feed, biology, electronics, and beyond.
From its very inception, our company has been dedicated to delivering outstanding pre-sale technical support and diligent post-sale tracking services to every customer. Upholding our tenet of 'excellent quality, preferential price, timely supply,' and adhering to our business philosophy of 'honesty, pragmatism, win-win,' we strive to provide professional services and exceptional products to our esteemed clientele.
Our company boasts a proficient technical team, integrating cutting-edge industry technology with advanced business management models. We actively explore the market, offering technical exchanges, equipment manufacturing, installation and commissioning, technical training, and comprehensive product after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we welcome customers from all industries to conduct material tests and order inspections at our facility.
Together, we aim for mutual benefit and win-win outcomes, forging a brighter future hand in hand!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Price, Timely Delivery, Sincere Service for Development
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