Description:
Our DW Series Versatile Mesh Belt Dryer stands out as a continuous drying solution ideal for batch production. It efficiently dries sheet, strip, and granular materials with excellent air permeability, making it perfect for items like dehydrated vegetables, catalysts, and Chinese herbal pieces. Especially adept at handling materials with high water content and temperature sensitivity, this dryer boasts rapid drying speeds, high evaporation intensity, and outstanding product quality. For paste materials from dehydrated filter cakes, granulating or strip-making ensures optimal drying results.
Principle:
The drying process begins as materials are uniformly distributed on the mesh belt by the feeder. Utilizing 12-60 mesh stainless steel, the belt is propelled within the dryer by a driving device. The dryer consists of multiple units, each facilitating independent hot air circulation. A specialized dehumidifying fan discharges part of the tail gas, while a regulating valve manages exhaust control, ensuring efficient heat and moisture removal. The mesh belt progresses at an adjustable speed, tailored to the material's temperature, allowing continuous feeder reception of dried products. Flexibility in configuration allows for customized up and down cycle units, with unit numbers adapted to meet user specifications.
The DW Series Versatile Mesh Belt Dryer from Changzhou Yuanze Drying Equipment Co., Ltd is a marvel of engineering designed for exceptional drying efficiency in food and pharmaceutical industries. With its sophisticated drying mechanism, the material is meticulously spread over a durable 12-60 mesh stainless steel wire mesh belt by the feeder, which then travels seamlessly through the dryer. This dryer is a composite of several units, each boasting an autonomous hot air cycle. A dedicated dehumidifying fan and control valves ensure optimal exhaust gas management. In the upper circulation unit, a circulating fan propels air into the lower chamber, heating it through an advanced heater. This heated air is expertly distributed and injected as a jet flow into the mesh belt, penetrating the material up to the upper chamber, facilitating thorough heat and mass transfer. The system recycles the majority of gas while discharging some through strategic exhaust mechanisms, maintaining efficiency. The lower circulation unit mirrors this process with its own heat exchanger and duct network, ensuring consistent drying performance. This versatile system is customizable, allowing users to adapt the configuration to their specific needs by varying the number of units.
In the realm of vegetable dehydration, the DW Series Dryer stands as a pinnacle of innovation, typically employing a trio of units in series to create a seamless drying journey from initial to final dry sections. In the preliminary phase, where moisture content is high and permeability is low, the system utilizes a shallower material layer, rapid conveyor speeds, and elevated drying temperatures, peaking at an impressive 120°C. As the process advances, the penultimate stage extends the material retention time by 3-6 fold and increases material thickness by 2-4 times compared to the initial stage. For delicate materials requiring temperatures below 60°C, the dryer ingeniously uses a gentle 80°C airflow. By leveraging a multi-stage configuration, the belt dryer achieves a harmonious and uniform drying process, ensuring superior quality.
Structural Diagram:
Scope of Application:
The DW Series Dryer is adept at handling a variety of materials, including sheets, strips, and granules with excellent air permeability. It is particularly well-suited for high-moisture dehydrated vegetables and Chinese herbal pieces. The dryer delivers rapid drying, high evaporation rates, and outstanding product quality. Even paste materials, such as dehydrated filter cakes, can be effortlessly managed by granulating or shaping into rods before drying.
Features:
1. The dryer ensures minimal vibration and impact on materials, safeguarding delicate particles from damage, making it ideal for products that must remain intact.
2. Beyond drying, the dryer accommodates baking, burning, or curing processes, offering remarkable versatility in operations.
3. With a robust, intricate design, the dryer promises effortless installation and prolonged operational reliability. Its accessible structure allows for straightforward internal maintenance when necessary.
4. Operators can adjust air volume, heating temperature, material residence time, and feed speed to achieve the most effective drying results.
5. The equipment offers flexible configurations, incorporating features like a mesh belt flushing system and a material cooling system for enhanced processing.
6. The dryer maximizes energy efficiency by recycling the bulk of the air used in the drying process.
7. Its innovative air distribution system ensures even dispersion of hot air, maintaining consistent product quality.
8. Versatile heat sources include steam, heat conduction oil, electricity, or a coal/oil stove, catering to diverse operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
At Changzhou Yuanze Drying Equipment Co., Ltd., we pride ourselves on being leaders in the production of high-performance drying, granulating, mixing, crushing, dust removal, and transmission equipment. We specialize in crafting tailored, non-standard equipment designs, providing exceptional services from manufacturing to installation.
Our cutting-edge products find applications across diverse industries, including pharmaceuticals, chemicals, food, feed, biology, and electronics, ensuring versatility and reliability.
Since our inception, we have committed to delivering exemplary pre-sale consultations and post-sale tracking services. Upholding our ethos of "excellent quality, preferential pricing, and prompt delivery," we adhere to a philosophy of "honesty, pragmatism, and mutual success," guaranteeing unparalleled services and superior products to our valued customers.
Our expert technical team seamlessly integrates the finest industry technology with advanced business management practices. We actively engage in market exploration, offering invaluable technical exchanges, comprehensive equipment manufacturing, seamless installation and commissioning, technical training, and thorough product after-sales tracking services to all societal sectors.
Equipped with state-of-the-art testing machines, we invite customers from all industries to conduct material tests and inspect their orders, fostering transparency and trust.
Join us at Changzhou Yuanze Drying Equipment Co., Ltd. as we collaborate for mutual benefit, ensuring a prosperous and innovative future together!
Business Policy: Anchoring our foundation in integrity, we regard credit as paramount and maintain quality as our core survival principle.
Service Tenet: Our commitment to development is driven by offering reasonable prices, timely deliveries, and sincere service.
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