Description:
The Advanced Pan Dryer is an epitome of efficiency and innovation in continuous microwave drying technology. Its unique structure and operational principles ensure high thermal efficiency, minimal energy consumption, compactness, simplicity in configuration, ease of operation and control, and an excellent operating environment.
Operational Principle:
Continuous wet material feed from the feeder reaches the first layer drying plate, where a rotating rake arm with blades continuously flips the material. As the material traverses the drying tray's surface in an exponential spiral, it transitions from small to large drying trays in an alternating arrangement, ensuring seamless flow through the entire dryer.
With heating mediums like saturated steam, hot water, thermal oil, and high-temperature molten salt filling the hollow drying plate, the drying process is highly efficient. The dried material, after passing through various stages, is collected on an aggregate tray and transported to the discharge port. Moisture escapes through a dehumidification port or vacuum port on the top cover, and the final dry materials can be directly packaged. Enhancing production capacity, auxiliary equipment such as finned heaters, solvent recovery condensers, bag filters, pre dryers, and induced draft fans can be integrated, allowing for solvent recovery and versatile operations like heating, cooling, calcination, sublimation, pyrolysis, and reaction.
Structural Diagram:
Features:
Easy to Regulate
Optimize the drying process effortlessly by adjusting the material layer thickness, spindle speed, rake arms count, and the type and size of rake blades.
Each drying tray layer operates independently with separate cold and hot media feeds, providing precise and effortless material temperature control.
Ensure precise adjustment of material residence time.
With a single-flow direction and no backmixing, materials are dried evenly without the necessity for mixing.
Effortless Operation
The driving and parking operations of the dryer are designed to be extremely straightforward and user-friendly.
Once feeding is stopped, the material scraper swiftly evacuates the contents inside the dryer, ensuring efficient operation.
A specialized large-sized inspection door mirror enables meticulous cleaning and thorough observation of the equipment interior.
Minimized Energy Consumption
Featuring a very thin material layer and a low spindle speed, the material conveying system demands minimal power, resulting in reduced electricity consumption.
Utilizing heat conduction for drying enhances thermal efficiency while maintaining low energy consumption.
Environmental Stewardship
Atmospheric Pressure Type: With low airflow velocity and variable humidity levels inside the equipment, dust is prevented from rising to the top, ensuring that the exhaust from the dehumidification outlet is virtually dust-free.
Sealed Type: Equipped with a high-efficiency solvent recovery device, it easily recovers organic solvents from moisture-laden gases. The system is simple yet effective, with a high recovery rate and safe operation, especially for flammable, explosive, toxic, and oxidizable materials, using protective gas for closed-loop circulation.
Vacuum Type: This disc dryer operates under vacuum, making it ideal for drying thermosensitive materials with precision and care.
Hassle-Free Installation
The dryer is engineered and transported as a single unit, requiring only lifting and positioning, which simplifies the installation and setup process.
Thanks to its dry tray layout and vertical installation, the dryer offers a large drying area while occupying a minimal footprint.
Versatile Application Areas:
Organic Chemical Products
It is perfect for organic chemical raw materials and intermediates such as polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil-soluble aniline black dye, acid black dye, etc.
Inorganic Chemical Products
Ideal for lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, etc.
Medicine, Pesticides, and Food
Suitable for products such as ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and pharmaceutical intermediates.
Feed and Fertilizer
Perfect for drying products like potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, etc.
Technical Parameters:
Product Presentation:
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