Overview:
Our innovative double-cone rotary vacuum drier seamlessly combines the processes of mixing and vacuum drying. This state-of-the-art equipment places materials in a sealed environment, applying continuous heat while utilizing a vacuum system to remove moisture. The pressure differential or concentration gradient facilitates moisture migration from within to the surface. Water molecules, having gained sufficient kinetic energy, defy molecular attraction to diffuse into the vacuum chamber's low-pressure space, where a vacuum pump efficiently ejects them, ensuring separation from the solid material.
Features:
- In the vacuum drying process, the cylinder pressure remains below atmospheric levels, minimizing the presence of gas molecules, thus reducing oxygen content. This environment is ideal for drying oxidation-prone substances, decreasing bacterial contamination risks.
- Thanks to the correlation between vaporization temperature and steam pressure, vacuum drying enables moisture vaporization at lower temperatures, ideally suited for heat-sensitive pharmaceuticals.
- This method effectively prevents surface hardening, a consequence of pressure disparities in traditional drying processes, ensuring uniform and thorough material drying.
- Vacuum drying's minimal temperature gradient facilitates natural moisture movement via reverse osmosis, effectively minimizing losses common in hot air drying methods.
Structural Diagram:
Principle:
The double-cone drier features a rotating double-cone vacuum tank. Heat is applied via steam or hot water in the jacket, facilitating moisture evaporation, which is then expelled through a vacuum exhaust system. The vacuum state and rotational movement promote efficient, uniform drying, enhancing both speed and effectiveness.
Impact Factors:
- Understanding the condition of the dried material, including its shape, size, and stacking method, is vital as these factors, along with the material's inherent moisture content, density, and viscosity, determine the drying efficiency. Enhance drying speed by increasing the initial temperature, performing pre-treatments after vacuum filtration, and minimizing the material's moisture content to achieve optimal results.
- A higher degree of vacuum facilitates water vaporization at lower temperatures, which can be advantageous, but it may also impede heat conduction, thus affecting material heating efficiency. To boost drying speed effectively, calibrate the vacuum degree based on material characteristics, generally ensuring it does not fall below 104Pa.
Applicable Scope:
This state-of-the-art machine is expertly designed for vacuum drying and mixing of powder and granular substances in sectors like pharmaceuticals, food processing, and chemical industries, especially catering to materials with specific demands:
1. Materials sensitive to high temperatures, unable to withstand heat;
2. Materials prone to oxidation or hazardous by nature;
3. Materials necessitating the recovery of solvents and toxic gases;
4. Materials demanding extremely low levels of residual volatile content;
5. Materials requiring thorough and uniform mixing.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is an esteemed leader in the engineering and production of cutting-edge drying, granulating, mixing, and crushing equipment, along with efficient dust removal and transmission systems. We take pride in offering custom non-standard equipment design, manufacturing, and installation, tailored to meet the specific needs of our clients.Our versatile products cater to a myriad of industries, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and more, ensuring broad applicability and unmatched quality. From our inception, we have committed to delivering exceptional pre-sale technological guidance and comprehensive after-sales support, anchored in our company's ethos of 'excellent quality, preferential pricing, and timely delivery.' Upholding our business philosophy of 'honesty, pragmatism, and mutual benefit,' we diligently provide our clients with professional services and premium products.
Empowered by a team of industry-leading technical experts, we seamlessly integrate cutting-edge technology with advanced business management practices. Our proactive market exploration allows us to offer technical exchanges, state-of-the-art equipment manufacturing, installation and commissioning, technical training, and meticulous after-sales services across diverse sectors.
Equipped with advanced testing machinery, we warmly invite customers from all sectors to conduct material testing and inspect their orders, ensuring complete satisfaction and quality assurance. Join us in a partnership of mutual prosperity, paving the way for a shared successful future.
Business Policy: Uphold Integrity as our Foundation, Credit as our Core Principle, and Quality as our Pillar of Survival.
Service Tenet: Reasonable Pricing, Prompt Delivery, and Genuine Service as the Cornerstone of Development.
Qualification Certificate:
FAQ:
1. Where is your factory located?
Nestled in Zhenglu town, within the vibrant Tianning District of Changzhou, stands our esteemed company.
2. How can I visit your factory?
A: Fly directly to either Pudong or Shanghai Hongqiao International Airport. From there, a high-speed train or bus will transport you to Changzhou Railway Station, where we will be delighted to welcome and escort you to our premises. We're conveniently located just 20km from Changzhou Railway Station.
For those already in China, flights to Changzhou Benniu or Wuxi Airports are available, or take a train or bus directly to our city.
We extend a warm invitation to visit our company at your convenience.
3. What is the delivery time?
Depending on the specific machine type, transportation mode, and parts availability, expect delivery within a timeframe of 10 to 60 days.
4. What is the quality warranty?
We proudly guarantee our machines are new (or unused) for a period of 12 months. During this period, complimentary maintenance and spare parts will be provided in the unlikely event of any machine quality issues.
5. What happens if the machine malfunctions after the warranty period?
Should the machine encounter any issues post-warranty, our team is ready to offer immediate technical advice and solutions. We pledge a long-term, continuous supply of high-quality parts for components prone to wear.
Services:
Pre-sale Service
We cordially invite our customers to visit us for in-depth discussions on technical requirements, ensuring a tailored solution for your needs.
Sales Service
Our commitment extends to meticulously adjusting equipment to meet various technical specifications as required by customers. Our team of expert engineers will provide thorough training on equipment features and operation for optimal performance.
The Adjuster
We offer comprehensive services including installation, commissioning, maintenance, and training. Additionally, we supply all necessary technical information, equipment, software, and GMP certification materials. Our after-sales service hotline ensures a continuous liaison with customers, complemented by annual visits to assess and address operational challenges.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are passionately dedicated to upholding the rigorous standards of ISO9001 quality system certification. We proudly offer state-of-the-art equipment, showcasing cutting-edge technology and exemplary quality. Our high-capacity double cone rotary vacuum drying equipment for bulk materials is designed with safety and reliability in mind, making it a cost-effective and low-maintenance solution for your needs.
We offer a comprehensive one-year warranty period for our equipment, during which we ensure all spare parts are sourced from renowned brands to guarantee top-notch quality. Should any quality issues such as equipment failure or damage arise within this period, our company is committed to providing free repair or replacement services, ensuring your operations remain uninterrupted.
We warmly invite global partners to embark on a journey of long-term collaboration with us, where we aim to foster relationships that are both mutually beneficial and prosperous. Join us as we create a future of shared success and opportunity.
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