Description:
Introducing the disc continuous dryer, a marvel in conductive continuous drying technology. Its exceptional design and operating principles ensure unparalleled thermal efficiency, minimal energy consumption, compactness, simplicity in configuration, ease of operation and control, and an optimal working environment.
Operational Principle:
Wet materials are systematically introduced via the feeder to the first-layer drying plate at the top of the dryer, where rotating rake arms equipped with blades ensure continuous material turnover. Materials glide over the drying tray's surface in an exponential spiral pattern. Transferred from small trays to the outer edge, materials then cascade to the larger drying trays below, continuing their journey inward before descending to the next small tray layer through middle feeding ports. This alternating arrangement ensures a seamless flow through the dryer.
The hollow drying plates, infused with heating media such as saturated steam, hot water, thermal oil, or high-temperature molten salt, facilitate efficient heating. The medium enters from one side and exits the other. Fully dried materials descend to the collection tray and are propelled by rake blades to the discharge port. Any moisture escapes via the dehumidification port on the top cover. In vacuum disc dryers, moisture is evacuated through a top vacuum port. Bottom-layer dried materials are ready for immediate packaging. By incorporating auxiliary equipment-like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans-drying efficiency and capacity can be significantly boosted. Solvents from paste-like and heat-sensitive materials can be easily reclaimed, while operations such as heating, cooling, calcination, sublimation, pyrolysis, and reactions are facilitated.
Structural Diagram:
Features:
Effortless Regulation
The drying process is finely tuned by adjusting the material layer thickness, spindle speed, number of rake arms, and rake blade specifications.
Each drying tray layer can independently receive cold or hot media, allowing precise and easy control of material temperatures.
Material residence time is precisely adjustable for optimal results.
Materials travel in a single, unidirectional flow, eliminating back-mixing and ensuring uniform drying without the need for mixing.
Effortless Operation
Navigating the controls of our dryer is a breeze. With straightforward driving and parking mechanisms, users can enjoy a seamless experience.
Once feeding ceases, the material scraper swiftly clears out the contents, ensuring the dryer is ready for its next batch without delay.
Featuring an expansive inspection door mirror, the dryer allows for meticulous cleaning and in-depth observation of the internal equipment.
Significantly Reduced Energy Consumption
Designed with a slender material layer and a low-speed spindle, this system operates with minimal power, resulting in exceptional energy efficiency.
High thermal efficiency is achieved through heat conduction, vastly reducing energy usage and optimizing performance.
Eco-Conscious Design
With an atmospheric pressure setup, the equipment encourages low airflow velocity, maintaining high and low humidity levels that minimize dust elevation. Consequently, exhaust from the dehumidification outlet is virtually dust-free.
The sealed type offers a sophisticated solvent recovery system that excels in retrieving organic solvents. It's straightforward yet highly effective, tailored for safe handling of flammable and toxic materials through closed-loop, protective gas circulation.
The vacuum variant is expertly crafted for drying heat-sensitive materials, operating under vacuum to ensure gentle yet effective processing.
Hassle-Free Installation
The dryer arrives fully assembled, requiring only simple lifting and placement, ensuring quick and straightforward installation.
Thanks to its smart design, the dry tray's vertical alignment minimizes the required footprint, even for extensive drying areas.
Application Area:
Organic Chemical Products
Our equipment is ideal for processing a wide range of organic chemical raw materials and intermediates, including but not limited to polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, and a variety of other specialized compounds.
Inorganic Chemical Products
Perfect for handling lightweight and active calcium carbonates, magnesium carbonate, a spectrum of hydroxides, sulfates, and a multitude of other inorganic compounds.
Medicine, Pesticides, Food
Adept at managing pharmaceuticals like ampicillin toxin, vitamins, and various intermediates, alongside food-related products such as caffeine and botanical extracts.
Feed and Fertilizer
Processes products like potassium carbonate, bio fertilizers, protein feeds, cellulose, and other essential materials efficiently.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a pioneering leader in the domain of drying solutions, offering an extensive range of meticulously engineered products like drying, granulating, mixing, crushing, dust removal, and transmission equipment. With a commitment to excellence, we provide customized non-standard equipment design, manufacturing, and installation, tailored to meet the unique needs of diverse industries.Our cutting-edge products find their application in a plethora of sectors, including but not limited to pharmaceuticals, chemicals, food, feed, biology, electronics, and more. Since our founding, we've been dedicated to delivering outstanding pre-sale technical advice and after-sale support to every valued client. Guided by our motto of "excellent quality, preferential price, timely supply," we uphold a business philosophy rooted in "honesty, pragmatism, and win-win." This ethos ensures we provide professional services and exceptional products to our customers.
Our company is fortified by a team of skilled professionals, who are adept in integrating state-of-the-art technology with advanced business management models. We actively explore market opportunities to offer technical exchanges, equipment manufacturing, installation, commissioning, technical training, and comprehensive after-sales tracking services across many societal sectors.
Equipped with advanced testing machinery, we warmly invite customers from all industries to engage in material testing and order inspections, ensuring transparency and trust in our processes. Our company envisions a future of mutual growth and success, where we collaborate with you to achieve shared prosperity and a brighter tomorrow!
Business Policy: Rooted in Integrity, Governed by Trust, Sustained by Quality
Service Tenet: Competitive Pricing, Prompt Delivery, Genuine Service for Growth
FAQ:
1. Where is your factory located?
Our esteemed company is proudly situated in the picturesque Zhenglu Town, nestled within the Tianning District of the bustling city of Changzhou.
2. How can I reach your factory?
A: Travel in style by flying directly to Pudong or Shanghai Hongqiao International Airport. From there, embark on a swift journey via high-speed train or bus to Changzhou Railway Station, where our dedicated team will be delighted to meet and escort you to our company, conveniently located approximately 20 km away.
For those already within China, consider a flight to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus journey to our vibrant city.
We warmly extend our invitation for you to visit our company anytime, where hospitality awaits.
3. What is the delivery time?
Our delivery timelines range from a prompt 10 to 60 days, contingent upon the specific machine ordered, chosen transportation mode, and the availability of parts, ensuring a seamless experience for you.
4. What is the quality warranty?
We proudly offer a 12-month warranty ensuring that your machine is either brand new or unused. During this time, we are committed to providing complimentary maintenance and spare parts should any quality issues arise.
5. What if the machine breaks after the warranty period?
Post-warranty, experience our unwavering support with immediate technical advice and solutions. We assure the long-term availability of superior quality parts for those components susceptible to wear.
Services:
Pre-sale service excellence
We cordially invite our valued clients for an enlightening visit to our company, facilitating in-depth discussions on their technical requirements for a tailored solution.
Exceptional sales service
Our expert team is committed to precise equipment debugging tailored to your technical data specifications. We also provide comprehensive training on equipment features and operational best practices to ensure peak performance.
The Adjuster
Benefit from our full suite of services including installation, commissioning, maintenance, and training. Access to technical materials, ensuring compliance with GMP standards, is readily available. Our after-sales service hotline is at your disposal, with annual customer visits to address operational concerns or evolving needs.
Quality Assurance
Adhering strictly to ISO9001 quality system certification, our commitment to providing state-of-the-art equipment is unwavering. Our products boast advanced technology, reliability, affordability, and ease of maintenance.
Our equipment comes with a one-year warranty, utilizing spare parts from renowned brands. We offer free repairs or replacements should any equipment issues arise during this period.
We eagerly anticipate fostering long-term collaborations with partners globally, building mutually beneficial, win-win relationships. You are always welcome.