Description:
The disc continuous dryer is a cutting-edge conductive drying solution, celebrated for its high thermal efficiency, low energy consumption, compact footprint, straightforward configuration, easy operation and control, and superior operating environment.
Operational Principle:
In operation, wet materials are steadily fed onto the first drying plate at the top. The rotating rake arm with rake blades ensures continuous material turnover. The materials traverse the drying plate surface in an exponential spiral, transferring from the outer edge of the smaller plates to the larger plates below, and so on. This alternating arrangement ensures a seamless and continuous drying process throughout the equipment.
The hollow drying plates are filled with various heating media like saturated steam, hot water, thermal oil, and high-temperature molten salt. The heating medium flows from one end to the other, efficiently drying the material, which is then transported to the discharge port by rake blades. Moisture is expelled through dehumidification or vacuum ports. Adding auxiliary equipment such as finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can boost drying capacity, making it ideal for handling paste-like and heat-sensitive materials and facilitating operations like heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Easy to Regulate
Optimize the drying process by adjusting material layer thickness, spindle speed, number of rake arms, and the type and size of rake blades.
Each drying tray layer can be independently fed with cold or hot media to precisely regulate material temperature.
Control material residence time with precision.
Materials follow a single flow direction, eliminating backmixing and ensuring uniform drying without additional mixing.
Effortless Operation
The operation of driving and parking the dryer is straightforward and user-friendly.
After stopping the feeding process, the material scraper efficiently empties the contents inside the dryer.
The specially designed large-sized inspection door with a mirror allows for meticulous cleaning and detailed observation of the equipment's interior.
Minimal Energy Consumption
With a very thin material layer, low spindle speed, and an efficient material conveying system, the power requirements are minimal, resulting in significantly lower electricity consumption.
Heat conduction drying boasts high thermal efficiency and low energy consumption.
Eco-friendly Design
Atmospheric Pressure Type: The internal airflow velocity is low, and the humidity variances make it difficult for dust to ascend. Consequently, the exhaust gas from the top dehumidification outlet contains almost no dust.
Sealed Type: Equipped with a solvent recovery device, it efficiently recovers organic solvents from moisture-carrying gases. The device is simple yet has a high recovery rate. Protective gas can be used in a closed-loop circulation for added safety, making it ideal for drying flammable, explosive, and toxic materials.
Vacuum Type: This disc dryer operates under a vacuum, making it particularly suitable for drying thermosensitive materials.
Effortless Installation
The dryer is built and transported as a single unit, requiring only lifting and positioning for easy installation.
Thanks to the vertical installation and dry tray layout, even large drying areas occupy minimal footprint.
Application Areas:
Organic Chemical Products
Our equipment is ideal for processing organic chemical raw materials and intermediates, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, and more.
Inorganic Chemical Products
Perfect for inorganic chemical products like lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxide, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, and more.
Pharmaceuticals, Pesticides, Food
Ideal for processing pharmaceuticals and food ingredients such as Ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and intermediates.
Feed and Fertilizer
Suitable for drying feed and fertilizer products like potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more.
Technical Parameters:
Product Presentation:
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