Description:
The Belt Dryer represents a pinnacle of continuous drying technology designed for batch production, ideally suited for drying sheet, strip, and granular materials with robust air permeability. Highly effective for applications like dehydrated vegetables, catalysts, and Chinese herbal pieces-where high-water content is prevalent but material temperature sensitivity is crucial-this series excels with its rapid drying speed, high evaporation intensity, and superior product quality. For paste materials formed into filter cakes, it can efficiently dry them after granulation or strip formation, providing a versatile solution for diverse drying needs.
Principle:
The drying process begins as materials are uniformly distributed across the mesh belt by a feeder, employing a 12-60 mesh stainless steel design. Progressively moving through the drier, powered by a driving device, the system comprises several units where hot air circulates independently within each. A specialized dehumidifying fan discharges part of the tail gas, with exhaust managed via a regulating valve, ensuring optimal heat, drying, and moisture removal. The net belt's slow, adjustable movement accommodates varying material temperatures, delivering consistent feed into the feeder post-drying. For enhanced flexibility, the up and down cycle units can be tailored to user needs, with customizable unit numbers to suit specific requirements.
Within the innovative drying system, the material placed in the hopper is meticulously distributed onto the mesh belt by the feeder, ensuring an even spread. Crafted from robust 12-60 mesh stainless steel wire mesh, the mesh belt is propelled by a sophisticated transmission device, gliding seamlessly through the dryer. This advanced dryer comprises multiple units, each boasting an independent hot air cycle, facilitating optimal drying efficiency. Notably, a portion of the exhaust gas is deftly managed by a dedicated dehumidifying fan, with precise control via exhaust gas control valves. In the upper circulation unit, the circulating fan propels air into the lower chamber through the side air duct, where it is expertly heated upward by heater 7. The air then transforms into a powerful jet flow, penetrating the mesh belt and passing through the material into the upper chamber, ensuring a thorough drying process. This intricate process culminates in the upper chamber, which is seamlessly linked to the fan inlet via air ducts. The major portion of the gas undergoes a recycling process, while a fraction with lowered temperature and moisture exits through control valves and moisture fans. Similarly, in the lower circulation unit, the air flows into the upper chamber, gains heat through the heat exchanger, traverses the material layer, and finally enters the lower chamber. Both chambers are interconnected through side air and return air ducts, enabling efficient gas circulation with minimal discharge. The up and down loop units offer customizable configurations to meet diverse user needs, allowing for strategic selection of unit numbers to optimize drying outcomes.
Our equipment is adeptly designed for dehydrating vegetables, employing a series of three interconnected systems to establish an efficient drying process. This includes an initial dry section, an intermediate section, and a final dry section, each with its distinct functionality. In the preliminary stage, where high moisture content prevails, materials exhibit poor permeability. This challenge is expertly met by utilizing a thinner material layer, accelerated running speeds, and elevated drying temperatures, reaching up to 120°C or higher. Progressing to the final dry section, materials experience a retention time extending 3-6 times longer than the initial stage, with material thickness amplified 2-4 times. For scenarios requiring material temperatures not exceeding 60°C, approximately 80°C dry gas is utilized. The innovative belt dryer maximizes performance through a multi-stage combination approach, ensuring impressively uniform drying results.
Structural Diagram:
Scope of application:
This versatile drying solution excels in treating sheet, strip, and granular materials with excellent air permeability, making it particularly suitable for high-moisture, high-temperature dehydrated vegetables and Chinese herbal pieces. The series boasts quick drying speeds, heightened evaporation intensity, and superior product quality. For paste materials derived from dehydrated filter cakes, granulation or shaping into rods is recommended prior to drying, showcasing the equipment's adaptability.
Features:
1. The design ensures minimal vibration and impact on materials, preserving the integrity of material particles and enabling drying of substances that must remain intact.
2. Beyond mere drying, our dryer accommodates additional processing such as baking, burning, or curing, providing an all-encompassing solution.
3. With its intricate yet user-friendly structure, this machine is easily installed and primed for long-term operation. Access for internal maintenance is simplified, ensuring effortless upkeep.
4. Fine-tune air volume, heating temperature, material residence duration, and feeding speed for unparalleled drying efficacy, customized to specific needs.
5. The equipment's configuration is remarkably adaptable, offering options like mesh belt flushing and material cooling systems for enhanced functionality.
6. Our system prioritizes energy efficiency with extensive air recycling, markedly reducing energy consumption.
7. A unique air distribution mechanism guarantees uniform hot air dispersion, ensuring consistent product quality throughout the process.
8. Choose from diverse heat sources including steam, heat conduction oil, electricity, or coal (oil)-stove, tailored to specific operational requirements.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation, specializing in crafting a wide array of drying equipment, including granulating, mixing, crushing, and dust removal machines, along with transmission and other specialized drying machinery. Our expertise extends to designing, manufacturing, and installing bespoke, non-standard equipment tailored to your specific requirements, ensuring versatile and efficient solutions across various applications.
Our cutting-edge products find their indispensable applications across a multitude of industries, such as pharmaceutical, chemical, food, feed, biology, electronics, and more, establishing us as a trusted name in these diverse fields.
Since our inception, we have committed to delivering outstanding pre-sale technical support and comprehensive after-sale tracking services to each valued customer. Guided by our unwavering tenet of 'excellent quality, preferential price, timely supply,' and our steadfast business philosophy of 'honesty, pragmatism, win-win,' we are dedicated to providing professional services and top-notch products, fostering enduring customer relationships.
With a professional technical team at the helm, we integrate cutting-edge technology and an advanced business management model to explore and engage the market actively. We offer a broad spectrum of services, including technical exchanges, equipment manufacturing, installation and commissioning, technical training, and meticulous product after-sales tracking services, benefiting all sectors of society.
Our company is equipped with advanced testing machines, and we invite customers from all sectors to conduct material tests and inspect orders, ensuring quality and satisfaction.
Join us in a partnership built on mutual benefit and a shared vision for the future, where together, we create a win-win scenario for lasting success!
Business Policy: Integrity forms our foundation, Credit is our supreme principle, and Quality is our survival strategy.
Service Tenet: Offering reasonable pricing, timely delivery, and sincere service, we spearhead development and success.
){kind=link}